Designers and Manufacturers of LED Lighting, LED Lamps, Displays and Assemblies

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General Precautions and Lead-Free Wave Soldering Instructions

for Through Hole Lamps

Storage

  • It is recommended that the devices are stored boxed with a desiccant included in the packing. This applies to both taped and loose products.
  • It is advised that if the devices are not stored boxed as above, the following conditions are met:
    - Temperature range: 5 to 30°C
    - Humidity: 60% RH MAXIMUM.
  • It is recommended that the devices are soldered as quickly as possible after unpacking and that any items remaining are re-packed for storage.
  • The protective finish of the leads may be affected by atmospheric polution if not correctly stored, causing possible problems during the soldering process.

PCB Populating

  • Care must be taken not to damage the surface of the epoxy moulding during the population process as this could affect the light output of the device.
  • The hole centres in the PCB should match the lamp lead centres for efficient product placement. If lead forming is required it is recommended that any bending takes place no closer than 2 mm from the epoxy moulding base and that the lead is fully supported above the bend point to ensure forces are not transmitted into the epoxy moulding causing possible fractures or damage to the internal wire bonding.
  • If lead forming is required it should be carried out before soldering.
  • No repositioning of the lamp should be done after soldering.

Drying

  • It is recommended that if the devices have been unpacked and exposed to the atmosphere for a period of more than 72 hours, they are dried for 10 to 12 hours at 60°C before use.
  • If the desiccant has become fully saturated it is recommend that the items are dried for a period of 24 hours at 80°C before use.

Soldering

  • It is recommended that the devices are soldered as soon as possible after unpacking and that any items remaining are re-packed in the original packaging for storage. It is recommended that the devices are wave soldered in line with the parameters shown on the wave soldering graph (see below).
  • Care must be taken not to cause stress to the epoxy moulding section of the lamps whilst they are exposed to high temperature during the soldering process.
  • Mechanical forces must be avoided during the cooling process.
  • Rapid cooling after soldering should be avoided.
  • Allow the product to cool to room temperature before any following processes take place.

Handling / Loading

  • Industry standard procedures regarding static must be observed when handling product produced with InGan die material. Damage can occur to products subjected to ESD or transient voltage spikes leading decreased product reliability.

Download the technical information


RoHS Compliance Statement

Products supplied by Forge Europa are fully compliant with European Union Directive 2002/95/EC concerning the restriction of the use of certain hazardous substances in electrical and electronic equipment (the RoHS directive).

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Forge Europa Ltd Registered in England No:2902591 Registered Office: The Old Railway, Princes St, Ulverston, LA12 7NQ, UK